激光切管機是管(guan)材激(ji)(ji)光(guang)(guang)切割(ge)(ge)(ge)的專業設(she)備(bei)(bei),之前在國(guo)內尚(shang)無(wu)企業有成(cheng)型(xing)產品,而國(guo)外(wai)相關企業都(dou)推出了其(qi)相關的專業的管(guan)材切割(ge)(ge)(ge)設(she)備(bei)(bei)。激(ji)(ji)光(guang)(guang)切管(guan)設(she)備(bei)(bei)由激(ji)(ji)光(guang)(guang)發生器、控(kong)制及(ji)驅(qu)動系(xi)統、管(guan)材激(ji)(ji)光(guang)(guang)切割(ge)(ge)(ge)機床、導光(guang)(guang)外(wai)光(guang)(guang)路系(xi)統、切割(ge)(ge)(ge)頭、工(gong)作臺幾家,導軌(gui);氣動回轉夾具、移動回轉夾具、自動上下料裝(zhuang)置(zhi)、冷(leng)水機組、冷(leng)干(gan)機、穩壓電源(yuan)等組成(cheng)。設(she)備(bei)(bei)控(kong)制系(xi)統、激(ji)(ji)光(guang)(guang)切割(ge)(ge)(ge)機床、激(ji)(ji)光(guang)(guang)器以及(ji)自動送料裝(zhuang)置(zhi)一(yi)體化,高度(du)集(ji)成(cheng),具備(bei)(bei)聯動數控(kong)功能(neng)。
激(ji)光(guang)(guang)能夠在管材表(biao)面進行激(ji)光(guang)(guang)開孔、割縫和輪廓切(qie)割,設備(bei)具有(you)高精度,相(xiang)比傳統的加工手段采用激(ji)光(guang)(guang)管材切(qie)割的技(ji)術優勢在于:
1、速(su)度高:激光(guang)可在(zai)一(yi)分鐘內切割數(shu)米管(guan)材(cai),幾百倍于(yu)傳統的(de)手(shou)動方式,這就(jiu)意味著激光(guang)加工具有高效(xiao)性;
2、靈(ling)活性:激光可以靈(ling)活加(jia)工(gong)各(ge)種形狀,這(zhe)給設(she)計工(gong)作者(zhe)可以進(jin)行(xing)復雜的設(she)計,而這(zhe)在傳統加(jia)工(gong)手段下是不可想象的;
3、批(pi)量加工:標準的(de)(de)管材長度是6米,采用傳統的(de)(de)加工方式需要非常笨重的(de)(de)裝夾(jia),而激光加工可以非常簡單的(de)(de)完成數米長的(de)(de)管材裝夾(jia)定位,這就使(shi)批(pi)量加工成為(wei)可能;
4、精度(du)高:傳統(tong)的管材切(qie)斷采用(yong)手工(gong)方式,因(yin)此每(mei)個截斷的部(bu)分都有(you)差異,而激光(guang)加(jia)(jia)工(gong)采用(yong)同(tong)一套夾具(ju)系(xi)統(tong),由(you)編程軟件完成加(jia)(jia)工(gong)設計,并且一次(ci)完成多(duo)步加(jia)(jia)工(gong),精度(du)高。在(zai)現代制造業(ye)中,精度(du)至(zhi)關(guan)重要(yao),激光(guang)加(jia)(jia)工(gong)成型使(shi)每(mei)個部(bu)件具(ju)有(you)相同(tong)的尺寸。
通常情況下,成型管(guan)(guan)(guan)(guan)材(cai)和彎管(guan)(guan)(guan)(guan)不能采用普通的(de)直管(guan)(guan)(guan)(guan)激(ji)(ji)光(guang)(guang)加(jia)(jia)工(gong)(gong)(gong)(gong)設(she)(she)備(bei)進行加(jia)(jia)工(gong)(gong)(gong)(gong)。但(dan)是(shi)成型管(guan)(guan)(guan)(guan)材(cai)和彎管(guan)(guan)(guan)(guan)在汽車底盤有著巨(ju)大的(de)市場。可以(yi)(yi)采用三維激(ji)(ji)光(guang)(guang)加(jia)(jia)工(gong)(gong)(gong)(gong)設(she)(she)備(bei)來完成,管(guan)(guan)(guan)(guan)材(cai)固定不動,激(ji)(ji)光(guang)(guang)頭運(yun)(yun)動進行三維加(jia)(jia)工(gong)(gong)(gong)(gong)。可以(yi)(yi)說(shuo),激(ji)(ji)光(guang)(guang)切管(guan)(guan)(guan)(guan)設(she)(she)備(bei)是(shi)高(gao)技術產(chan)品,產(chan)品除了(le)要有豐富的(de)系統集成經驗,更需要有軟件開(kai)發、軸插(cha)補運(yun)(yun)算、高(gao)加(jia)(jia)速度運(yun)(yun)動模塊機械設(she)(she)計理(li)念,以(yi)(yi)及自動化生產(chan)線的(de)全局觀。激(ji)(ji)光(guang)(guang)是(shi)現(xian)代(dai)化的(de)制造手段,是(shi)將傳統加(jia)(jia)工(gong)(gong)(gong)(gong)方式轉變為自動化。